The Mould Cooling Jacket is an essential component in the continuous casting process, designed to ensure uniform and efficient cooling of the mould. Here is a detailed description of the Mould Cooling Jacket:
Material and Construction
High-Quality Stainless Steel: The cooling jackets are typically made from high-quality stainless steel, which is known for its durability and resistance to corrosion and deformation over time. This material ensures that the jacket can withstand the high temperatures and pressures associated with the casting process.
Integral Drawing Process: Unlike traditional water jackets that are made from two shaped stainless steel plates welded together, the new type of water jacket is fabricated using an integral drawing process. This results in a single piece with a large wall thickness, very small size tolerances, and non-deformable characteristics, ensuring high precision and reliability.
Design and Features
Uniform Cooling: The well-proportioned water gap between the mould and the water jacket plays a crucial role in ensuring the cooling uniformity of the mould. This is essential for producing high-quality castings with consistent properties.
Automatic Mould-Centering Control: The cooling jacket is designed with automatic mould-centering control, which simplifies the installation process and eliminates the need for manual adjustments. The rivets used to center the mould inside the cooling jacket are set and fixed, taking into consideration the exact outer dimensions of the mould, as well as the copper’s expansion during casting.
Custom-Made Specifications: The cooling jackets can be custom-made to fit specific mould dimensions and requirements. This ensures that the cooling jacket is perfectly matched to the mould, providing optimal cooling performance.
Applications
Continuous Casting Machines: The Mould Cooling Jacket is used in continuous casting machines to cool the mould during the casting process. It is essential for producing square, round, and rectangular billets with high quality and consistency.
Injection Moulding: In injection moulding, the cooling jacket helps to reduce cycle times and improve the quality of the final product by ensuring uniform cooling of the mould.
Maintenance
Preventive Maintenance: Regular inspection and maintenance of the cooling jacket are essential to ensure its optimal performance. This includes checking for any signs of wear, corrosion, or deformation, and ensuring that the water gap remains uniform.
Replacement and Refurbishing: In some cases, it may be economically worthwhile to refurbish large-section mould tubes. This can include reworking the mould tubes and repairing or recoating the copper, as well as a complete overhaul of the entire mould assembly.
Quality Standards
ISO 9001:2015 Certification: The production facilities of manufacturers like Henan Shengmiao Instrument Co., Ltd. are ISO 9001:2015 certified, ensuring stringent quality processes and standards. This certification is emblematic of the company's ongoing commitment to quality and sustainability in the manufacture of these products.
International Approval: The products are approved by international well-known inspection institutions such as SGS, OMIC, IKA, ISQI, and COTECNA, and have been exported to Europe, Asia, Africa, South America, and Middle Eastern countries, enjoying a good reputation.
By selecting a high-quality Mould Cooling Jacket and adhering to a routine maintenance schedule, manufacturers can ensure the longevity and reliability of their continuous casting and injection moulding processes.
Material | Stainless steel, copper, iron |
Product Type | Cast Equipment |
Surface Finishing | Polishing |
Application | Continuous casting machine |
Processing type | Machining parts |
Delivery Time | Within 15 working day after confirming the payment |
Packaging Details | Fully Well Packed. |
Payment Terms | Letter of Credit (L/C), Telegraphic Transfer (T/T) |
Round, square, rectangular
Form: curved
Specification: 60-1000
